Husqvarna 701 Enduro: Rally Tank Upgrade Guide

Hey guys! If you're anything like me, you love pushing your Husqvarna 701 Enduro to its limits. But let's face it, the stock fuel tank can be a bit limiting when you're out on those long rally stages or extended off-road adventures. That's where a rally tank comes in! In this guide, we're diving deep into everything you need to know about upgrading your 701 Enduro with a rally tank. We'll cover the benefits, what to look for when buying, and give you a step-by-step overview of the installation process. So, buckle up and let's get started!

Why Upgrade to a Rally Tank?

Let's kick things off by talking about why you might want to consider upgrading to a rally tank in the first place. The stock tank on the Husqvarna 701 Enduro is decent, but it's designed more for general use than hardcore rally riding. If you find yourself constantly worrying about fuel range, a rally tank can be a game-changer.

Increased Fuel Capacity: This is the most obvious benefit. Rally tanks significantly increase your fuel capacity, allowing you to ride much longer distances without needing to refuel. Think about those remote trails where gas stations are few and far between – a larger tank gives you peace of mind and opens up a whole new world of possibilities.

Improved Range for Adventures: Whether you're tackling multi-day adventure rides or exploring vast deserts, having extra fuel is crucial. You won't have to plan your routes around gas stops, and you'll be able to venture further off the beaten path. Trust me, the freedom is worth it.

Enhanced Aesthetics and Aggressive Look: Rally tanks often give your bike a more aggressive and purposeful look. They typically integrate seamlessly with the bike's design, enhancing its overall appearance. Plus, let's be honest, they just look cool!

Better Weight Distribution: Some rally tank designs can actually improve the bike's weight distribution. By carrying fuel lower and more centrally, they can enhance handling and stability, especially in challenging terrain. This can make a noticeable difference in how the bike feels and performs.

Durability and Protection: Many rally tanks are made from tough, impact-resistant materials that offer additional protection to the bike's frame and components. This can be a lifesaver in the event of a crash or fall, preventing costly damage. When choosing a rally tank, prioritize those made from high-quality materials to ensure long-lasting durability and reliability.

Investing in a rally tank is a smart move if you're serious about adventure riding or rally racing. The increased fuel capacity, improved range, enhanced aesthetics, better weight distribution, and added durability all contribute to a better and more enjoyable riding experience. It's a modification that can truly transform your Husqvarna 701 Enduro into the ultimate adventure machine.

Choosing the Right Rally Tank

Okay, so you're convinced that a rally tank is the way to go. The next step is choosing the right one for your needs. With so many options available, it can be a bit overwhelming. Don't worry, I'm here to help you navigate the process.

Capacity: Rally tanks come in various sizes, typically ranging from 12 to 25 liters or more. Consider your typical riding distances and fuel consumption when making your decision. If you primarily do shorter rides, a smaller tank might suffice. But if you're planning epic adventures, go for the larger capacity.

Material: Look for tanks made from high-quality materials like cross-linked polyethylene or fiberglass. These materials are durable, impact-resistant, and lightweight. Avoid tanks made from flimsy or brittle plastics, as they won't hold up to the rigors of off-road riding. The material of the rally tank is extremely important, and you should inspect it carefully before purchasing it.

Design and Fitment: Choose a tank that integrates well with the bike's design and doesn't interfere with your riding position. Make sure it's compatible with your existing accessories, such as seats, racks, and exhaust systems. A well-designed tank will enhance the bike's aesthetics and functionality.

Fueling System Compatibility: Ensure the tank is compatible with your bike's fueling system, including the fuel pump, fuel lines, and fuel cap. Some tanks may require modifications to the fueling system, so be sure to factor that into your decision. The last thing you want is to buy a tank that won't work with your bike's existing components.

Brand Reputation and Reviews: Do your research and choose a tank from a reputable brand with a proven track record. Read online reviews and forums to get feedback from other riders who have used the tank. This will give you valuable insights into its quality, reliability, and performance. Don't just take the manufacturer's word for it – see what real-world users have to say.

Price: Rally tanks can range in price from a few hundred dollars to over a thousand. Set a budget and stick to it, but don't sacrifice quality for the sake of saving a few bucks. A cheap tank that fails on the trail could end up costing you more in the long run. Balancing cost with quality is key to making a smart investment.

By carefully considering these factors, you can choose a rally tank that meets your specific needs and enhances your riding experience. It's an investment that will pay off in terms of increased range, improved aesthetics, and added peace of mind.

Installation Overview

Alright, you've got your new rally tank – now it's time to install it. While the installation process can vary depending on the specific tank model, here's a general overview of what to expect. If you're not comfortable working on your bike, I highly recommend having a professional install it for you. Messing with the fuel system can be dangerous if you don't know what you're doing.

Preparation: Start by gathering all the necessary tools and materials, including wrenches, sockets, screwdrivers, fuel line clamps, and a clean workspace. It's also a good idea to have a service manual for your bike on hand. Disconnect the battery to prevent any electrical accidents. Safety first, guys!

Remove the Stock Tank: Carefully remove the stock fuel tank, following the manufacturer's instructions. This usually involves disconnecting the fuel lines, fuel pump, and any other attachments. Be sure to drain any remaining fuel from the tank before removing it. Proper disposal of fuel is important for environmental safety.

Install the Rally Tank: Position the rally tank on the bike and align it with the mounting points. Attach the tank using the provided hardware, making sure everything is snug and secure. Take your time and double-check that everything is properly aligned before tightening the bolts. Ensure that the tank sits securely on the frame and doesn't rub against any other components.

Connect the Fuel System: Connect the fuel lines, fuel pump, and any other necessary components to the rally tank. Use new fuel line clamps to ensure a tight and leak-free seal. Double-check all connections to make sure everything is properly connected and tightened. A small fuel leak can be dangerous, so pay close attention to this step.

Test for Leaks: Once everything is connected, add a small amount of fuel to the tank and check for leaks. Pay close attention to the fuel lines, fuel pump, and fuel cap. If you find any leaks, tighten the connections or replace the faulty components. It's better to find and fix leaks in your garage than on the side of the trail.

Final Adjustments: Make any necessary adjustments to the tank's position or alignment. Ensure that the tank doesn't interfere with the bike's controls or your riding position. Once you're satisfied with the fitment, tighten all the bolts to the manufacturer's specifications.

Test Ride: Take the bike for a short test ride to ensure everything is working properly. Pay attention to the fuel system, handling, and overall feel of the bike. If you notice any issues, address them immediately. A test ride is crucial to identify any potential problems before you head out on a long ride.

Remember, this is just a general overview. Always refer to the specific instructions provided with your rally tank for detailed installation guidance. And if you're not comfortable doing the work yourself, don't hesitate to seek professional help. Safety and proper installation are paramount.

Maintenance Tips

Okay, you've got your rally tank installed and you're ready to hit the trails. But don't forget about maintenance! Proper care and maintenance will ensure that your tank lasts for years to come. Here are a few tips to keep in mind:

Regular Inspections: Periodically inspect the tank for any signs of damage, such as cracks, leaks, or deformation. Pay close attention to the mounting points, fuel lines, and fuel cap. Catching problems early can prevent them from becoming major issues.

Cleaning: Keep the tank clean by wiping it down with a mild soap and water solution. Avoid using harsh chemicals or abrasive cleaners, as they can damage the tank's surface. A clean tank not only looks better but also helps prevent dirt and debris from contaminating the fuel system.

Fuel Filter Maintenance: Regularly inspect and replace the fuel filter to ensure a clean fuel supply. A clogged fuel filter can restrict fuel flow and cause performance problems. Refer to your bike's service manual for the recommended fuel filter replacement interval. This is a simple task that can prevent major headaches down the road.

Fuel Cap Maintenance: Keep the fuel cap clean and lubricated to ensure a tight seal. A faulty fuel cap can allow water and contaminants to enter the fuel tank. Use a silicone-based lubricant to keep the cap's rubber seals in good condition. A properly functioning fuel cap is essential for maintaining fuel quality and preventing leaks.

Storage: If you're storing the bike for an extended period, drain the fuel from the tank to prevent it from going stale. Stale fuel can clog the fuel system and cause starting problems. Add a fuel stabilizer to the remaining fuel to prevent it from degrading. Proper storage is crucial for maintaining the health of your fuel system.

By following these maintenance tips, you can keep your rally tank in top condition and enjoy trouble-free riding for years to come. A little bit of maintenance goes a long way in ensuring the longevity and reliability of your investment.

Conclusion

So there you have it – a comprehensive guide to upgrading your Husqvarna 701 Enduro with a rally tank. From increased fuel capacity to enhanced aesthetics, the benefits are undeniable. By choosing the right tank and following the proper installation and maintenance procedures, you can transform your bike into the ultimate adventure machine.

Whether you're tackling long-distance rallies or simply exploring remote trails, a rally tank will give you the confidence and freedom to go further than ever before. It's an investment that will pay off in terms of increased range, improved performance, and enhanced riding experience. So, what are you waiting for? Get out there and start planning your next adventure!

And remember, always ride safely and responsibly. Happy trails!